Solid Surface Fabrication

Expert solid surface fabrication across the UK

 

DFMK has been manufacturing solid surfaces across the UK for over 40 years. We’ve earned our reputation by focusing on precision – from reception desks that create the right impression to washroom surfaces and exterior cladding built to last. 

As a Corian® Quality Network Partner and HIMACS Quality Club Member, we work with the industry’s top brands including Hanex, Krion, Staron and Montelli. Our UK fabrication facility and skilled team tackle projects that others turn down. 

Whether you’re an architect planning a complex build, a contractor working to a tight deadline or a homeowner looking for something unique, we’re here to walk you through each step from quote to finish.  

a solid surface fabricator working
Solid Surface Fabrication Machinery

Premium solid surface fabrication for every application

 

Solid surface fabrication means shaping acrylic materials to fit your exact requirements, with invisible joins, built-in features and finishes that handle years of use. 

We specialise in complex, bespoke projects that need both speed and precision. Our team uses CNC machinery alongside traditional hand-finishing techniques to deliver results that work perfectly and look the part. 

Our fabrication strengths: 

  • Custom designs: working with unusual shapes and challenging briefs  
  • Complex techniques: thermoforming, integrated features and intricate details 
  • Quick delivery: most projects finished within 10 days from template to install 
  • Advanced methods: 3D visualisation for complex jobs plus laser-precise templating 

We handle everything from reception desks and commercial washrooms to home kitchens, bathroom worktops, building facades and specialist medical environments. If it can be designed, we can make it. 

Our solid surface materials and brands

We fabricate with all the major solid surface brands, giving you a full range of options for your project. 

corian logo

Corian®

Corian® offer seamless joints, extensive colour choice and proven durability. Our Corian® Quality Network Partner status means we fabricate to their exact specifications, with every job covered by a 10-year warranty. 

HIMACS logo

HIMACS

HIMACS offers exceptional durability with fantastic design and thermoforming flexibility. As HIMACS Quality Club Members, we guarantee the best quality and back all installations with a 15-year warranty. 

DFMK Employee Inspecting Surface Material

A full range of premium materials 

We’re equally experienced with Hanex, Krion, Staron and DuPont Montelli. Each material has distinct characteristics, but they all meet our high standards for performance and finish. Some are perfect for thermoforming, others offer unique colours or cost benefits. We’ll find the best match for your project and budget.  

The DFMK fabrication process

 

Each project follows the same structured approach, keeping things straightforward for you while maintaining consistent results. 

Initial consultation & quote 
Send us your drawings and requirements. We’ll get back to you with a detailed quote within 24 hours. 

Precision templating 
Where templating is needed, we use laser equipment to capture exact dimensions. Your finished surfaces will fit properly the first time, with no surprises on site. 

Solid surface fabrication 
Manufacturing happens at our UK workshop. We combine CNC accuracy with skilled hand-finishing, checking every detail before your surfaces leave the workshop. 

Supply or installation 
Take delivery yourself or let our trained installation team handle the fitting. Our installers work throughout the UK and know how to minimise site disruption while getting the job done right. 

Quality assurance 
All work comes with full warranties – including 10 years on Corian® and 15 years on HIMACS installations. Our quality checks at every stage mean you get surfaces that perform reliably and look good for years. 

DFMK Employee Designing Project

Why choose DFMK for your solid surface fabrication?  

 

  • 40+ years of experience: architects, contractors and homeowners across the UK have relied on our expertise for four decades.  
  • Family business approach: we’re straightforward to deal with, keep our promises and focus on building long-term relationships. 
  • Approved brand partner: our Corian® Quality Network Partner and HIMACS Quality Club Member status means we meet manufacturers’ highest standards. 
  • Complex project specialists: we create thermoformed panels, integrated features, curved surfaces and unusual shapes that other fabricators avoid. 
  • Fast response times: detailed quotes within 24 hours and efficient project turnaround. 
  • UK manufacturing base: your surfaces are made here, not imported, giving us complete control over quality and timing. 
  • Backed by warranties: peace of mind with every installation. 

The projects that challenge other fabricators are the ones we enjoy most. Our clients trust that they can rely on us for premium results delivered on schedule, with clear communication throughout. 

Solid surface fabrications we fabricate

Our fabrication expertise spans commercial and residential projects across a wide range of sectors. 


Reception desks & office furniture

A well-designed reception desk sets the tone for your whole business. Solid surfaces let us create sleek, seamless counters that look professional and handle daily wear without showing scratches or stains. We can also help with office furniture. 

bathroom countertop

Washroom & hygiene solutions

Washrooms surfaces handle heavy use. Solid surfaces have no visible joints where dirt can hide, making them much easier to keep hygienic. We fabricate everything from commercial washrooms to residential bathroom worktops and vanities. 


Building façades & exterior cladding

Solid surfaces work brilliantly for exterior cladding because they don’t fade, crack or need regular maintenance. We can create curved panels and complex shapes that would be difficult with traditional materials, giving architects more design freedom. 

solid surface shop fittings

Retail & hospitality surfaces

Restaurants, bars and hospitality venues need surfaces that handle high traffic and still look good. Solid surface bar tops and counters resist stains, heat and scratches while keeping a premium appearance.  

St Martins Cladding On Build Detail

Our fabrication expertise in action

 

We’ve worked across everything from hospitality and healthcare to retail and commercial offices. Every project has its own challenges, like tight deadlines, complex shapes or unusual requirements, but that’s where our experience shows. 

Take our work at St Martin’s Courtyard in Covent Garden. They needed a complete exterior facade for a busy shopping and dining destination, using bespoke thermoformed Corian® panels in Sea Salt. The design was intricate, with a custom framework and a precise installation in a high-profile location. We handled the whole project from fabrication through to fitting to deliver an impressive-looking end result on schedule.  

We’ve tackled all sorts of projects, large and small. Our clients appreciate that we go beyond just fabrication; we solve problems and make difficult projects work. 

Ready to start your solid surface project?

Send us your plans or even just a rough idea of what you need. We’ll get back to you with a free quote within 24 hours to get you started – no hassle or pressure.  

Let’s create something unique together. 

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