Posted on September 10, 2026 by Katie Shaw Find out what Corian® is, how it performs and where it works best. DFMK explains its benefits, limitations, care and fabrication options. Corian® is a non-porous acrylic solid surface made from acrylic resin and natural minerals. It is supplied in sheets, with skilled fabrication allowing it to be cut, joined and heat-formed into curves. The result can be anything from a straightforward worktop to a bespoke reception desk, with inconspicuous joins creating a smooth, continuous finish. You might know Corian best as a kitchen worktop material, but it is used across commercial and domestic interiors. Its design flexibility, repairability and easy-clean surface give it plenty of practical advantages, although it isn’t the right choice for every application. At DFMK, we have more than 40 years’ experience fabricating acrylic solid surfaces and are a Corian® Quality Network partner. In this guide, we’ll give you a clear view of how Corian performs, where it works particularly well and the limitations worth considering before you specify it. What is Corian®? Developed by DuPont in the 1960s, Corian was the original acrylic solid surface. It was created as an alternative to traditional surface materials, giving designers and fabricators much more freedom over the shape and finish. Natural stone varies from slab to slab, while Corian is manufactured to a specific, controlled composition for a consistent finish. Its colour and pattern run through the material rather than being added as a surface layer like laminate. It also behaves differently from both natural stone and engineered quartz. Corian can be thermoformed into curves, bonded together with adhesive and sanded back, so an experienced fabricator can use it to create large or complex surfaces with virtually invisible joins. Corian® composition at a glance Around two-thirds natural minerals, primarily alumina trihydrate (ATH), which comes from bauxite Around one-third acrylic resin, also known as acrylic polymer or PMMA Pigments, which are added to create unique colours and patterns Together, they create a solid, non-porous material that can be cut, shaped and joined to suit the requirements of a wide range of projects. Where can Corian® be used? Most people first come across Corian as a kitchen worktop, and it remains one of its most familiar uses. Sinks, upstands and splashbacks can all be incorporated into the design, creating a clean, continuous finish. But kitchen worktops are only part of what Corian can do. It’s particularly useful when a project needs more than a flat surface. It can be fabricated around curves, integrated features and unusual dimensions, which makes it equally useful across larger commercial interiors and more bespoke projects. Applications include: Corian worktops for kitchens, counters and preparation areas Reception desks and office surfaces Vanity units, wall linings and integrated basins for commercial washrooms Work surfaces for healthcare and laboratory settings Hospitality counters, bars and serveries Retail displays and shop-fitting features Bespoke furniture, shelving and formed interior details Corian may be the right material, but the details still matter. The colour and thickness need to suit how the surface will be used, and the right support can make all the difference. Your fabricator should check those decisions before the design is signed off, when changes are still straightforward. Why specify Corian®? The key benefits A non-porous, easy-clean surface Corian is non-porous, so spills remain on the surface rather than soaking into the material. There are no pores to seal and routine cleaning is generally straightforward with warm soapy water or a suitable cleaner. This is useful in kitchens, commercial washrooms, healthcare environments and other busy interiors where surfaces need to be cleaned regularly. Corian isn’t antibacterial in itself; its hygienic qualities come from the non-porous finish and inconspicuous joins. It still needs regular cleaning. Inconspicous joins Separate sheets can be bonded with colour-matched adhesive and sanded until the join blends into the surrounding surface and the finished joins are very difficult to see. This allows fabricators to create long vanity runs, curved reception desks and counters that flow as one continuous piece. Integrated basins and details can also reduce the grooves and edges where dirt and moisture tend to collect. The colour, pattern and placement of each join all affect the result. Accurate templating and careful finishing are essential if the finished surface is going to look right. Greater design freedom Corian can be cut, then heated and formed into curves. This gives designers more freedom to work beyond straight worktops and standard dimensions. Curved counters, rounded corners, shaped wall panels and integrated features can all be fabricated around a particular space. On commercial projects, that might mean shaping a reception desk around the room or creating a washroom vanity with integrated basins. Repairable Corian can pick up marks through everyday use, but light scratches and minor surface damage can often be removed with sanding and refinishing. Deeper scratches, chips or cracks should be assessed by an experienced fabricator. In many cases, the affected area can be repaired without replacing the whole surface. That can be valuable in busy commercial interiors where removing and replacing a large installation would cause disruption. A wide choice of colours and finishes Corian is available in a large range of different colours, patterns and textures. These include clean solid shades, lightly textured finishes and designs inspired by materials like stone and concrete. Colour choice isn’t purely aesthetic. Darker, heavily pigmented shades tend to show scratches, dust and everyday wear more readily than lighter or textured options, so the expected use should form part of the decision. Availability can also vary by sheet size and thickness, which is worth checking before the specification is finalised. What are the limitations of Corian®? Corian is versatile and repairable, but it still needs the right care. Here are the main things to bear in mind. Protect it from direct heat Corian is heat resistant, but hot pans and baking trays can scorch or discolour the surface if they’re placed directly on it. Always use trivets or heat pads. When pouring boiling liquids into a Corian sink, DuPont recommends running the cold tap at the same time to help protect the surface. It can scratch Cutting directly on Corian or dragging sharp objects across it can leave scratches. Always use a chopping board. For busy commercial counters, it’s also worth choosing a colour and finish that won’t show everyday wear too easily. Minor scratches can often be sanded and refinished. Deeper marks, chips or cracks will need looking at by an experienced fabricator, who can advise whether a repair is possible. Take care with strong chemicals Corian copes well with many everyday cleaners, but strong acids, drain cleaners, paint removers, oven cleaners and some solvents can damage the surface. If it’s being specified for a laboratory, healthcare facility or another specialist setting, check any chemicals used in the space against the current Corian technical guidance. Fabrication makes a difference The way Corian is templated, joined and finished affects how it looks and performs over time. Join positions, supporting structures and colour choices all need to work with the design. Your fabricator should check these details before the design is signed off, especially on larger or more complex installations. It can cost more upfront Corian can cost more initially than laminate and some other surface materials. That extra cost can make sense if the project needs curves, integrated features, virtually invisible joins or a surface that can be repaired and renewed. Those benefits won’t matter equally on every project. DFMK works with Corian and several other premium acrylic solid surfaces, so if another material is a better fit for the job, we’ll say so. Corian® vs quartz AreaCorian®QuartzCompositionAround one-third acrylic resin and two-thirds natural minerals, primarily alumina trihydrateA high proportion of natural quartz bound with resins and pigmentsAppearance and joinsSeparate sheets can be bonded and finished to create inconspicuous joinsJoins are generally more visible, especially across longer runsShapingCan be thermoformed into curves and fabricated into shaped or integrated detailsCut and finished as slabs rather than formed into curved shapesRepairabilityMany scratches, marks and some types of damage can be sanded, refinished or repairedRepair options are more limited and depend on the type and position of the damageHeat handlingHeat resistant, but hot cookware can damage the surface and should always be placed on a trivet or heat padGenerally more resistant to heat than Corian, although direct contact with hot cookware should still be avoidedMaintenanceNon-porous and straightforward to clean. It doesn’t need sealing and many surface marks can be refinishedNon-porous, straightforward to clean and doesn’t usually require sealingCommon applicationsKitchen worktops, integrated sinks, washroom vanities, reception desks, curved counters and bespoke formed surfacesKitchen worktops, islands, counters and other applications suited to flat slabs Quartz is harder than Corian, so it’s generally less prone to scratching. Corian gives designers more freedom to introduce curves and integrated details, with the added advantage that many marks can be refinished. There isn’t a universal price winner. The final cost will depend on the chosen colour, the amount of material required, the fabrication involved and the installation. It’s best to compare like-for-like quotes based on the finished design. How Corian® is fabricated and installed Corian is supplied in sheets, which are cut, shaped, joined and finished to create the surface each project needs. The exact process varies depending on the design and whether DFMK is supplying the finished pieces or handling the installation too. A typical project may include: Material advice and specificationWe review the drawings or requirements and check whether Corian is suitable for the application. Where needed, we can advise on the colour, finish and specification. Laser templating where requiredSome projects need templating before fabrication begins. DFMK uses laser equipment to capture accurate dimensions and give the workshop team the information needed to produce a precise fit. 3D visualisation for more complex designsOn larger or more complicated projects, 3D visualisation can help clients review the design and understand how the finished piece will come together before fabrication. Cutting and fabricationManufacturing takes place in DFMK’s UK workshop, where CNC machinery is combined with skilled hand-finishing. If the design includes curves or formed details, Corian can also be thermoformed into the required shape. Joining and finishingWhere a surface is made in separate sections, these are joined and carefully finished so the joins are as inconspicuous as the colour and design allow. Each piece is checked before it leaves the workshop. Supply or installationClients can choose supply-only or ask DFMK’s trained installation team to fit the finished surface on site. The team is also available to answer aftercare questions once the work is complete. A straightforward worktop won’t need the same process as a large, complex feature. The level of templating, visualisation and site work is agreed around each job. Corian® care, cleaning and repair Corian is straightforward to look after day to day. Clean it with warm soapy water or a cleaner suitable for Corian, then rinse and dry the surface with a soft cloth. Drying it properly helps prevent a dull film from developing, particularly in hard-water areas. A few simple habits will help protect the finish: Always use a chopping board rather than cutting directly on the surface Place hot pans and heat-generating appliances on a trivet or heat pad Wipe up spills quickly and don’t leave strong chemicals in contact with the surface If strong chemicals are spilled, clean the area with plenty of soapy water Fine scratches and minor marks can often be removed by refinishing the surface. The right method depends on the colour, finish and depth of the damage, so deeper scratches, chips, cracks and repairs to high-gloss surfaces are best left to an experienced fabricator. For full cleaning instructions, see the official Corian® use and care guidance. Corian® FAQs What is Corian® made of? Corian sheets are made from around one-third acrylic resin, known as PMMA, and around two-thirds natural minerals. The main mineral is alumina trihydrate, which is derived from bauxite. Pigments create the different colours and patterns which continue through the thickness of the material. Is Corian® the same as quartz? No. Corian is an acrylic solid surface, while quartz contains natural quartz bound with resins and pigments. Quartz is harder and generally more resistant to scratches. Corian can be thermoformed into curves, joined with virtually invisible seams and refinished if many types of surface damage occur. Can Corian® be repaired if it is scratched or chipped? Yes, in many cases. Fine scratches and minor marks can often be removed by sanding and refinishing the surface. The right method depends on the colour, finish and extent of the damage. Deeper scratches, chips, cracks and repairs to high-gloss finishes should be assessed by an experienced fabricator. Is Corian® heat resistant? Corian is heat resistant, but it isn’t heatproof. Hot pans and baking trays can scorch or discolour the surface if they’re placed directly on it. Always use a trivet or heat pad and follow Corian’s care guidance around sinks and appliances that generate heat. How do you clean Corian®? For everyday cleaning, use warm soapy water or a cleaner suitable for Corian. Rinse the surface and dry it with a soft cloth to prevent a dull film from developing. Don’t use strong chemicals as these can damage the surface. Does Corian® have visible joins? Separate sheets of Corian can be bonded and finished so the joins are completely inconspicuous. The final result depends on the colour, pattern, design and quality of the fabrication. Can Corian® be used in commercial washrooms and healthcare settings? Yes. Corian is widely used for commercial washroom vanities, healthcare surfaces and laboratory worktops. Its non-porous finish, inconspicuous joins and repairability make it useful for heavy-use interiors. Can Corian® be used outdoors? Corian can be used in selected exterior applications, but not every colour or specification is suitable. Speak to a fabricator or check the chosen colour and application against the current Corian exterior guidance before the design is finalised. Planning a Corian® surface? If you’re considering Corian for a commercial or residential project, DFMK can help you decide whether it’s the right material for the job. We fabricate and install Corian surfaces for projects across the UK. We can review your brief, advise on the specification and explain the fabrication options before work begins. Request a quote or contact DFMK to discuss your project.
Posted on July 15, 2026 by Katie Shaw Project snapshot Project partners: Spiral Staircase Systems, Structure Tone LondonFabricator: DFMKMaterial: HIMACS (Ispani)Scale: 3 spiral staircases, 200+ HIMACS sheets, 25 MDF mouldsLocation: London, UK All professional photography © Soren Kristensen – SOLK Photography Ltd The brief Spiral Staircase Systems came to us with plans for three spiral staircases, part of a central London site being redeveloped into a new, global headquarters. The staircases were designed as a building centrepiece, with curved geometry running the full height of each one. We handled the solid surface fabrication and installation. With over 200 sheets of HIMACS across the three staircases, it’s one of the largest projects of its kind we’ve completed, as well as one of the largest in the UK. A standard staircase is straight lines and repeating parts. These were curved and flowing, designed to read as one continuous form from bottom to top, with every panel seamlessly feeding into the next. There’s no room for error on curves. A panel out by a few millimetres would throw off everything around it, so every section had to be exactly right. The material HIMACS is a material we’ve used for years and are very familiar with. We knew it was well-suited to a job like this. It can be heat-formed into complex curves – exactly what a spiral staircase needs Panels bond and sand back so joins disappear, giving one continuous surface The colour runs through the full thickness of the material, so it wears well It’s non-porous and durable, built for daily use in a working HQ The surface can be repaired and restored over its lifespan For this project we worked with HIMACS Ispani across all three staircases. Ispani is a subtle marble-effect finish from the HIMACS Marmo collection, with soft veining that runs through the surface. It gives the staircases a natural, stone-like look with all the benefits of an acrylic solid surface: a seam-free, non-porous finish that stands up to daily use. Read more: Everything you need to know about HIMACS The fabrication and assembly The work started with the drawings. We analysed each one and put the moulds into production. To form the curved sections, we made 25 moulds from MDF, each shaped to match the panels they’d create. Once the moulds were ready, the HIMACS was cut into component sections, heat-formed around them and left to cool. The cooled panels were trimmed to their exact dimensions, transported to site and fitted by our installation teams. We worked through panel by panel, repeating the process until every section was in place. Each panel was resin-bonded to the next with HIMACS adhesive and sanded back until the seam was gone. We finished every join the same way, so you can’t see or feel where one panel ends and the next begins. Across over 200 sheets and three staircases, it took accuracy at every stage and it shows in the result: a continuous flowing surface. Built to last The three staircases are now a permanent part of the headquarters, used every day by the people who work there. What started as drawings is now a working centrepiece, and the finish earns its place every day it’s used. Our templating and install teams are skilled at taking a brief like this from drawing to fitting. Most people think solid surface stops at a kitchen worktop. We’ve spent over 40 years proving it doesn’t, and complex projects like this are exactly why we love the work. We’ve been fabricating premium solid surfaces for decades, helping clients turn ambitious ideas into finished pieces that work. If you’ve got a project in mind, we’re always happy to talk it through. Get in touch to discuss how we can help.
Posted on April 13, 2026 by Katie Shaw When you’re specifying solid surfaces for a project, most of the conversation is around the material: which brand, which finish, how it performs and what it looks like in situ. The fabricator producing it tends to get less attention – specifically, the standards they operate to and the accreditations that back those up. It’s not the most glamorous part of a specification decision but it’s often a more useful indicator of quality than a brochure. We wanted to explain what accreditations actually mean in the industry, why they matter when you’re choosing a fabricator and why we’ve recently invested in extending our own. Why accreditations matter An accreditation is an external verification that a company meets a defined standard. A third party, like a manufacturer, a trade body or an industry federation, has looked at how the business operates and confirmed it measures up. It’s not self-declared or permanent, so maintaining it means meeting those standards on every single project. Accreditations broadly cover two things: fabrication quality and health and safety practices. The best fabricators have both. Health and safety in fabrication Producing solid surface worktops, wall panels, cladding or any other fabricated piece involves cutting, grinding and finishing materials. It’s skilled work and creates real occupational health considerations that businesses need to manage carefully. The main risks in a fabrication environment: Noise exposure: active fabrication workshops regularly exceed 85dB, the threshold at which the Noise at Work Regulations 2005 require hearing protection and health surveillance Hand-arm vibration (HAVS): prolonged use of routers and grinders can cause nerve and circulation damage, requiring monitoring under the Vibration Regulations 2005 Skin sensitisers: certain resins and adhesives used in solid surface work can cause occupational skin conditions with repeated exposure There’s another risk that’s received attention in recent years: respirable crystalline silica (RCS). Silica dust is generated when engineered quartz and natural stone are cut or ground, and it’s a serious respiratory hazard. Acrylic solid surfaces don’t contain crystalline silica. That means the silica risk isn’t present during fabrication, for the team producing the piece or for contractors on site during installation. It’s a practical advantage of acrylic solid surfaces that doesn’t always come up in specification conversations. The Worktop Fabricators Federation The WFF is a trade federation for the worktop fabrication industry, focused on professional standards and occupational health. We recently became a member, one of a small number of solid surface fabricators in the UK to hold this membership. To get our membership, we had to submit workshop videos, provide a full listing of the products we fabricate and complete a series of detailed assessments covering how we operate. WFF members have to maintain up-to-date risk assessments and method statements covering fabrication, templating and installation, carry out health surveillance appropriate to the risks involved and keep records that are acted on rather than filed away. For anyone appointing a fabricator, that’s worth knowing. It means our practices have been independently assessed and you’re not relying on our word alone. Nigel Fletcher, Operations Officer at the WFF, explains: “A professional company that follows best practices should demonstrate a commitment to quality and workforce development. Although it has a cost to protect the workforce, the higher standard of workmanship, warranty, and guarantee greatly differentiates businesses that focus on low prices with little investment in infrastructure. The supply chain must start to recognise that the race to the bottom doesn’t give longer-term partnerships.” Accreditations cost time and money to maintain. It’s what separates the businesses that invest in doing things properly from those that don’t. CHAS Advanced accreditation DFMK also holds Advanced accreditation with CHAS – the Contractors Health and Safety Assessment Scheme. CHAS Advanced is the highest level of CHAS certification, covering health and safety, financial standing, quality, environmental practice and professional standards. It’s assessed and audited annually by an external body. For clients who require contractors to demonstrate compliance before appointing them (common on larger commercial and construction projects), CHAS Advanced provides independently verified assurance. Fabrication quality: manufacturer accreditations Alongside health and safety, the other area accreditations cover is how well a fabricator works with specific materials. Manufacturer accreditations are awarded by material brands to fabricators who meet their standards for handling, fabrication and installation. They’re brand-specific and require ongoing compliance. Corian® Quality Network: We’re certified partners, meaning we follow Corian®‘s defined processes for fabrication and installation, assessed and confirmed by them directly. HIMACS® Quality Club: We’re members of the HIMACS® Quality Club, confirming we meet their standards for how the material is worked and fitted on every project. When a project specifies either of these materials, our certifications mean you know the work is being handled by a fabricator the manufacturer has assessed and approved. What to ask when appointing a fabricator Accreditations aren’t everything, but they’re a straightforward way to verify that a fabricator has been assessed by someone other than themselves. A few questions worth asking: Are you certified by the manufacturers you work with? What health and safety accreditations do you hold? Can you provide current risk assessments and method statements, including for templating and installation? A fabricator confident in their standards will answer those without hesitation. We hold manufacturer certifications with Corian® and HIMACS®, Advanced accreditation with CHAS, and membership with the WFF. If you’d like to know more about what any of that means for your project, get in touch and we’ll talk you through it.
Posted on March 10, 2026 by Katie Shaw When a 4.3-metre sculptural fountain needs fabricating from acrylic, it’s not a job for just anyone. The design has to be exact, the material expertise has to be there and the fabrication has to be spot-on. So, when White Wall Company approached us with plans for a contemporary fountain in Neighbourhood Square at Brent Cross Town – a major regeneration scheme in north London – we were excited to get stuck in. The fountain needed to work as both a functional water feature and a piece of public art. Our job was handling the solid surface fabrication Project snapshot Client: Related Argent / Brent Cross TownArtists/designers: NEON (Mark Nixon & Viliina Koivisto)Main contractor: The White Wall CompanyFabricator: DFMKMaterial: HIMACS (Emerald, Light Green)Height: 4.3 metres Timeline: April 2025 (production start) to September 2025 (installation complete)Location: Neighbourhood Square, Brent Cross Town, London The brief Most traditional tiered fountains follow a familiar pattern – you stack the plates and you’re done. This one was different. Every tier sat at a different angle from the one below, with each plate offset and rotated. The geometry was more demanding, which meant getting the fabrication accurate was everything. The drawings called for individual fins wrapped around each tier. Each plate had to be carefully templated so the water would flow properly and the layers would align perfectly during assembly. And, the fountain would be sitting in a busy public square – exposed to constant weather, direct sunlight, heavy footfall and continuous water flow. This was the first fountain of its kind to be manufactured and installed in the UK using HIMACS, which made it an exciting project for us. It’s the kind of work that shows what solid surfaces can do when you push them in directions people don’t always expect. Why HIMACS? We’ve worked with HIMACS for years, so we know what it can handle. But this project was something a little different. For a public fountain, the outdoor performance was key. What makes HIMACS work for this kind of project? Weather resistance – it holds up well against UV exposure, temperature changes and moisture without degrading or fading Colour stability – the pigment runs through the entire thickness of the material, so the colour stays consistent even with wear Thermoformability – HIMACS can be shaped into complex shapes, which was important for those intricate fin details Non-porous surface – prevents water absorption, algae growth and staining Long lifespan – designed for longevity with minimal ongoing maintenance We worked with two HIMACS colours for this project: Emerald – for the vertical fins and main fountain disks Light green – for the corbel sections and water tables The fabrication and assembly Each tier varied in diameter and rotation, and every fin required individual cutting and finishing. We started production in April 2025, working closely from the technical drawings to plan how each section would be fabricated and prepared for transport. We made the fountain in large sections that could be moved to Whitewall’s facility for assembly. The split worked well – we focused on the solid surface fabrication, while Whitewall handled the structural build and brought everything together on site. Regular check-ins kept things on track. We concentrated on getting the solid surface work right, and they dealt with the engineering side. It meant problems got sorted quickly rather than becoming issues later on. By September 2025, the fountain was in place at the centre of Neighbourhood Square. The green HIMACS stands out against the more neutral tones of the surrounding buildings, and the offset tiers mean the piece changes as you move around it. It looks different depending on where you’re standing, which was exactly what the designers intended. What this project added to our portfolio This was our first large-scale outdoor water feature, and it’s added something different to what we normally do. We’ve fabricated plenty of reception desks, wall cladding and commercial interiors, but a large public fountain pushed us into new territory. It showed what HIMACS can do when it’s treated as a piece of public art, not just a practical finish. We knew the material would handle the outdoor conditions, but seeing it work in a high-traffic square with constant water flow and daily interaction proves it’s a solid choice for projects like this. Brent Cross Town went on to win the Neighbourhood and Area prize at the NLA Awards 2025. The scheme was recognised as a leading example of a future ‘park town’ and the fountain now sits at the heart of that vision as a permanent feature. The bigger picture When the regeneration scheme at Brent Cross Town is complete, there’ll be 6,700 homes, 3 million square feet of workspace, 50 acres of parks, three schools and a high street. The first residents moved in during 2025, and Neighbourhood Square, where the fountain sits, is the main public space. The fountain is part of a wider public art strategy for the area, alongside other commissioned pieces that create an art trail through the neighbourhood. It was designed as a pause point where people can stop, sit and take a moment in the busy London setting. We don’t often get to work on large-scale public art projects, but when the opportunity came up, we knew we had the skills to deliver it. It’s the kind of work we’re set up for – complex geometry, precise fabrication and material that needs to perform for years in a demanding environment. It’s added a landmark piece to our portfolio and reinforced what we’ve always known – that in the right hands, solid surfaces can go way beyond the expected. We’ve been fabricating premium solid surfaces for over 40 years. From public art and exterior features to commercial interiors, we help clients turn complex ideas into finished pieces that work. If you have a project in mind, we’re always happy to talk it through. Get in touch to discuss your project.
Posted on December 23, 2025 by Katie Shaw As 2025 draws to a close, our Managing Director Sam reflects on a year that’s tested the team and strengthened the business. From complex installations to new markets, here’s what defined the past twelve months at DFMK – and what we’re taking into 2026. 2025 has pushed the DFMK team hard. We took on complicated projects that pushed our technical abilities to the limit and we’ve come out the other side with new fabrication methods we didn’t have twelve months ago. The whole team have performed above and beyond, working long hours to meet tight deadlines and delivering when it matters. All of that has set us up for 2026. Here’s a look back at what defined the year and what we’re taking forward. The big projects We completed a fountain manufacture, footprint ceiling panels and a spiral staircase supply and installation. The spiral staircase was the toughest one, with over 300 sheets of HIMACS thermoformed and installed on a site in London. We had six men on-site for seven months to get it done. There’s no room for error when you’re dealing with that scale and timeline. Every sheet had to be thermoformed precisely and the installation had to be exact. You solve problems as they come up and keep going. In the end the team delivered an impressive result. Growing the business The business has continued to grow this year. We’ve taken on new customers in areas we haven’t worked in before, like supplying wash troughs and Lowerators for cruise liners. It’s completely new territory for us, and that’s how you grow. We’ve also expanded our contract kitchen business. We’re nearly at the end of a 52-storey high-rise development in Birmingham now, which has been a real lesson in consistency. Fifty-two floors means fifty-two opportunities to get it wrong. You need the same quality, the same finish and the same attention to detail on every single floor, and that’s what we’re delivering. What customers are asking for We’ve seen more people asking for recycled materials this year, like Durat, Polygood, Smile Plastics and certain HIMACS colours that have pre-consumer recycled content. This is coming mainly from architects and designers who need cradle-to-cradle materials. It’s not just something people talk about anymore – they’re actually specifying these materials and following through with orders. We’ve always worked with materials that perform well and last. It’s good to see that lining up with what sustainability-conscious clients are looking for. What we learned Taking on complex projects that pushed our technical abilities to the limit meant we had to learn new fabrication methods. Those will be useful as we take on more challenging work in 2026. When you’re up against a problem you haven’t solved before, you either find a new way to do it or you don’t deliver, and we found new ways. The balance we always try to strike is taking on projects that push us but making sure we can actually deliver them. This year proved we can do both. Looking ahead to 2026 Right now, we’re all looking forward to a break. Then it’s back to work fabricating and installing high-quality worksurfaces from our range of solid surface materials. We’ve got plenty planned for 2026 already, including a large external facade project we’ll be installing. It’s the kind of work that needs precision and attention to detail, which is exactly where we’re strongest. If you need solid surface expertise for a project in 2026, get in touch. Straightforward or complex, we’re always interested in work that tests what we can do.
Posted on July 7, 2025 by seanyourengineroom Join our growing team at DFMK DFMK is a family run business in Milton Keynes specialising in supplying Acrylic Solid Surfaces to a variety of commercial and domestic projects both here in the UK and internationally. About the role We are currently recruiting a full-time Solid Surface Sander/Finisher to join our growing team. Our Solid Surface Sander/Finisher role would ideally suit someone already in the trade, however we are always happy to consider candidates with transferrable skills. Sand/Finish/Package/Palletise a range of products, including, but not restricted to – Kitchen worktops, Wash troughs, Receptions Desks, Bars, Wall Cladding and much more. Personal Specification: Confident in using hand tools. Punctual and reliable Physically fit and able to manually handle sheet material. Ability to work as part of a team and to proactively support other team members. High attention to detail to ensure quality standards are achieved whilst also being efficient to deliver work on time. Demonstrate excellent housekeeping by keeping working areas clean, tidy, organised and efficient. Aware of health and safety requirements and able to maintain a safe working environment. Follow procedures and instructions on paperwork and from the workshop manager to ensure your work is manufactured according to fabrication guidelines. Effectively communicate with the rest of the factory, Technical Manager and Production Manager to ensure everyone is kept up to date with potential issues. Ensure that you, and people that you are working with, adhere to health and safety policies, procedures and precautions identified by risk assessments. Agree and work towards, targets set to you by management. Highlight any areas where targets may not be met. Apply today If you’re ready to take on a new challenge, we want to hear from you. Join DFMK and become a part of our team, contributing to high-quality projects. All applications are to be made in writing to Sam Hazel, Managing Director, DFMK. Email: sam@dfmk.co.uk
Posted on March 28, 2025 by Katie Shaw With over 40 years of experience fabricating and fitting quality acrylic surfaces, we understand the unique demands of healthcare and laboratory environments. These spaces need to meet the strictest hygiene standards while still being functional and easy to maintain – for patients, healthcare professionals and researchers alike. From treatment centres to research labs, acrylic solid surfaces offer a balance of practicality, durability and design versatility. Here’s how they support some of the most demanding environments. Why surface selection matters in clinical and lab settings The choice of surface material plays a big role in how healthcare and laboratory spaces function – and how it’s used day to day. Here are a few key considerations: Infection control Non-porous solid surfaces don’t harbour bacteria or viruses. This helps reduce the risk of and supports the frequent deep cleaning needed in medical and laboratory settings. Patient wellbeing Studies suggest that the design of clinical environments can influence patient comfort. Smooth surfaces, soft lighting and calm finishes can help create a more supportive atmosphere during treatment or recovery. Durability Surfaces in these environments are constantly in use and need to withstand regular cleaning. Acrylic solid surfaces are durable enough to cope with both, without showing wear or losing performance over time. The benefits of acrylic solid surfaces in healthcare environments We work with some of the world’s leading solid surface brands – including Corian®, HIMACS, Staron® and Krion® – to deliver reliable, long-lasting results in medical and laboratory settings. Here’s why they work well: Superior hygiene: Acrylic solid surfaces are non-porous and seamless, meaning there are no joints or exposed edges where dirt or bacteria can build up. They’re simple to clean and hold up well to regular disinfection. Chemical resistance: These surfaces perform well against a wide range of mild acids, bases and solvents used in clinical or light lab settings. For areas where harsher chemicals are used, we recommend pairing the surface with protective mats, trays or overlays for added durability. Flexible design: From integrated sinks in patient bathrooms to curved reception desks and custom wall cladding, solid surfaces can be thermoformed into virtually any shape. This makes them easy to adapt to both clinical and front-of-house areas. Durability and repairability: Acrylic surfaces are built to last. They resist daily wear, and if damage does happen, most can be repaired on-site – extending their lifespan and reducing disruption. A great range of finishes: There’s a wide selection of colours and finishes available, including options for subtle backlighting. This gives you flexibility in how a space looks and feels, without compromising function. Selecting acid-resistant countertops for labs Chemical resistance is a key consideration in laboratory environments. Our range includes chemical resistant laboratory countertops that offer performance in everyday lab use. For general-purpose worktops, brands like Corian® and HIMACS offer resistance to common substances when spills are cleaned up quickly. For areas with greater chemical exposure, we can recommend specialist formulations or practical additions. All our laboratory solid surface options are non-porous, which helps prevent chemicals absorbing and staining. This supports hygiene while protecting long-term surface performance. Every lab is different, and our team is on hand to help you find the right solution – whether that involves choosing a specific brand, combining materials or introducing functional extra protection. Transforming The Christie Proton Beam Therapy Centre Acrylic solid surfaces can play a transformative role in healthcare environments. A prime example is our work at The Christie Proton Beam Therapy Centre – the UK’s first high-energy proton beam therapy service, treating up to 750 patients annually. We worked alongside the main contractor and architectural team to deliver a solution for the entrance corridors leading into the treatment rooms. These transitional spaces were designed to feel less clinical and more calming. We fabricated seamless Krion® wall panels featuring a bespoke ‘flowers in bloom’ design, softly backlit with LEDs. The result was a soothing, visually engaging route into the therapy rooms. Krion’s non-porous surface supported The Christie’s rigorous hygiene requirements, while its smooth, thermoformed finish brought the design concept to life. Selecting the right surfaces for your project From outpatient clinics to specialist research labs, acrylic solid surfaces offer a reliable, adaptable solution for demanding environments. Whether you need acid resistant countertops for labs, durable lab surfaces or compliant healthcare facility surface materials, we can help. We’ve been working with solid surfaces for over 40 years, and we’re certified partners of the Corian® Quality Network and HIMACS® Quality Club. These accreditations mean we follow the correct processes and meet the standards set by the manufacturers – something our clients can rely on when it comes to performance, consistency and getting the job done properly. Need help finding the right surface for your project? We’re always happy to advise – just get in touch with your plans and we’ll talk you through the options.
Posted on February 13, 2025 by Katie Shaw Join our growing team at DFMK Are you looking to further your career in surface fabrication? DFMK is a fast-growing business based in Milton Keynes, specialising in supplying quality acrylic solid surfaces for a wide range of commercial and domestic projects across the UK and internationally. As we continue to expand, we’re looking for a skilled Solid Surface Fabricator to join our team. About the role We are looking for candidates who are passionate about precision engineering and eager to contribute and refine their skills in a collaborative working environment. Are you a skilled Solid Surface Fabricator? We want to hear from you. The ideal candidate will be responsible for manufacturing and fabricating bespoke solid surface designs. This role requires a strong understanding of mechanical processes, attention to detail, and the ability to interpret technical drawings. Duties Manufacture bespoke Solid Surface items. Interpret technical drawings and manufacture template drawings. Perform regular maintenance on machinery to ensure optimal performance. Conduct quality checks on finished products. Handle materials safely and efficiently within the warehouse environment. Collaborate with team members to troubleshoot issues related to all aspects of works. Maintain a clean and organised workspace in compliance with safety regulations. Document production processes and report any discrepancies or concerns. Qualifications Proven experience as a Solid Surface Fabricator or similar role in a manufacturing environment. Strong mechanical knowledge with the ability to understand logic controllers and tooling systems. Experience in materials handling and warehouse operations is advantageous. Basic maths skills for measurements and calculations related to production tasks. Excellent attention to detail and problem-solving skills. Strong communication skills and the ability to work effectively within a team. Apply today If you’re a skilled and experienced Solid Surface Fabricator ready to take on a new challenge, we want to hear from you. Join DFMK and become a part of our team, contributing to high-quality projects. All applications are to be made in writing to Sam Hazel, Managing Director, DFMK. Email: sam@dfmk.co.uk
Posted on December 17, 2024 by Katie Shaw 2024 has been a year of collaboration and progress for DFMK. While it hasn’t been without its challenges, we’ve built strong momentum throughout the year, with an especially busy and successful second half. Throughout it all, our team’s expertise and dedication to quality have remained constant. Reflecting on the year, Stuart Daniels, Sales Director, shares: “We’ve put together a great team, and this year’s successes are a testament to their dedication and expertise.” A year of diverse projects At DFMK, we love seeing how our premium acrylic surfaces can transform a space. We’ve had the chance to work on some fantastic projects this year, from creating sleek healthcare environments in Harley Street to crafting innovative retail and contract kitchens. Our portfolio has grown in exciting ways throughout 2024 – whether we’re designing workstations that make a library more functional, creating eye-catching bar tops for a theatre or installing shower trays and wall cladding that look as good as they perform. Each project brings its own unique challenges, but our ability to tackle even the most complex designs sets us apart. As Stuart notes, “DFMK is becoming a trusted manufacturer and a preferred choice for solid surface works.” Technical expertise As approved fabricators for leading solid surface brands including Corian, HIMACS, Staron, Hanex and Krion, we bring proven expertise to every project. “At DFMK, we thrive on solving the most complex challenges, and that’s a reflection of our team’s technical precision and problem-solving skills,” Stuart says. Our team’s confidence in handling projects with high levels of technical precision means we can take on the most complicated designs. Whether working with thermoforming for curved surfaces, integrating advanced technology or creating seamless joins, our team’s skills mean we deliver exceptional results every time. Spotlight on success: Biotech reception project One standout project this year was our collaboration with Bespoke Wizard to create a reception desk for an international biotech company. The brief called for more than just a standard desk – we needed to deliver a design that would make an impact in their entrance space while also solving some complex technical challenges. The finished desk, created in Glacier White Corian, integrated large flat screens for corporate branding while keeping the clean, monolithic look the client wanted. Despite working to tight deadlines, our team’s expertise and quick response times meant everything came together smoothly. Robin Dussek of Bespoke Wizard said we were “a joy to work with,” and the final result exceeded expectations. Read the case study: Biotech Reception Desk Manufacturing excellence This year, we focussed on improving our manufacturing efficiency, and we’ve made some exciting improvements to our manufacturing set-up. By reorganising our factory and bringing in leaner processes, we’ve found better ways to work that boost our output while cutting down on waste. These improvements help us work more efficiently while maintaining quality. We’ve also built stronger relationships with our suppliers, which helps us offer competitive prices without ever compromising on the premium finish our clients expect. These changes mean we’re better equipped than ever to take on complex projects while upholding the high standards we’re known for. Looking ahead to 2025 We’re looking forward to a strong start in 2025, with our January order book already looking very healthy. The commercial sector remains at the heart of what we do, and we’re preparing for major projects across marine applications, façade cladding and interior fit-outs, as well as our continued work in bathrooms and kitchens for both residential and contract markets. The industry is always evolving, bringing both opportunities and challenges. While we’re seeing rising material and energy costs, along with increasing focus on the circular economy, we’re well prepared to adapt. With strong relationships with our existing customers and promising discussions with new clients, we’re confident in the opportunities 2025 holds. Quality and service Being a family-run business with over 40 years of experience gives us a unique perspective. We combine our technical expertise with a personal, friendly approach, working closely with architects, designers and contractors to deliver premium surfaces that exceed expectations. We’re grateful to all our customers and partners who’ve put their trust in DFMK this year. As we move into 2025, we’re looking forward to continuing what we do best – delivering exceptional quality, on-time delivery and customer-centric service on every project we’re part of. Ready to transform your space with premium solid surfaces? Get in touch today and let’s bring your vision to life.
Posted on September 3, 2024 by Katie Shaw We’re well-versed in a wide range of innovative materials at DFMK, thanks to over 40 years of combined experience in fabricating and fitting premium solid surfaces. Today, in the next instalment of our series of guides, we’re focusing on Staron – a great solid surface option that offers a combination of durability, design flexibility and aesthetic appeal. Here’s everything you need to know about Staron. What is Staron? Staron is a solid surface material developed by Lotte Chemical. Since it was first introduced to the market in 1992, it has become a popular choice for various residential and commercial applications. What is Staron made of? Staron is made of a blend of natural minerals and acrylic, which offers the durability of stone alongside impressive flexibility. It comprises a silica-free mineral refined from bauxite, blended with pure acrylic resin. The result is a high-performing, safe solid surface that is long-lasting and easy to maintain. Staron’s key features explained Staron boasts several features that make it a great option for various projects: Design flexibility: Staron can be thermoformed into different shapes. Thermoforming is the process of using heat, vacuum and pressure to mould a sheet of acrylic into a specific 3D shape. Through this process, you can create unique shapes and curves that aren’t possible with natural materials. Seamless appearance: Another characteristic of Staron is its ability to join two separate sections with undetectable joints. This boosts both the look and hygienic properties of the surface. Hygienic: Staron is non-porous and hygienic, perfect for areas where hygiene is important, like healthcare environments. It also has an NSF-51 food-safe certification, making it great for use in food preparation areas. Durable: Staron has been designed to withstand daily use. It is 100% waterproof and flame and impact-resistant. In the event of damage, it can often be sanded and restored to its original condition. Colour: Staron offers an impressive selection of colours and patterns, ranging from natural patterns to more vibrant finishes, so there’s something to suit every design preference. Easy maintenance: Staron is simple to look after and clean. It’s non-porous, so doesn’t absorb liquids. This makes it very stain-resistant and means it maintains its appearance over time. Peace of mind: Staron comes with a 10 year limited warranty on each installation. Applications of Staron Staron is a versatile material that can be used in many different ways. Here are the most popular: Kitchen worktops: Staron can be used for durable kitchen surfaces with integrated sinks and splashbacks. Bathroom surfaces: Staron’s non-porous, hygienic nature makes it a great option for bathroom countertops and even shower walls. Commercial spaces: Staron is often used in retail, hospitality and healthcare settings, with uses ranging from reception desks to wall cladding. Custom furniture: Because Staron can be thermoformed, it’s possible to use it to create uniquely shaped, bespoke furniture pieces. Staron FAQs Where is Staron manufactured? Staron is manufactured by Lotte Chemical in South Korea. It’s distributed globally and available through authorised distributors. Where to buy Staron countertops? In the UK and Ireland, Staron is distributed by Blackheath Products. As certified fabricators, DFMK can supply and install Staron for your projects. Get in touch for more information or to request a quote. How to clean Staron countertops? Cleaning Staron countertops is generally straightforward. As it is non-porous, warm soapy water and a soft cloth are usually enough for day-to-day cleaning. For more stubborn marks, a mild spray cleaner can be used. Are Staron worktops stain-resistant? Yes, due to their non-porous nature, Staron worktops are resistant to stains. Most spills can be wiped away easily without leaving a mark. However, we’d still advise cleaning spills as soon as possible to maintain the surface’s appearance. What does Staron cost for commercial projects? The cost of Staron for commercial projects will vary depending on the scale of the project, the complexity of the design and the specific Staron colours chosen. For accurate pricing, contact us directly for a customised quote tailored to your requirements. Why consider Staron for your next project? Whether you’re planning a kitchen renovation, a commercial fit-out or something more bespoke, Staron offers a great combination of design flexibility, durability and stunning aesthetics that may be perfect for your needs. We work with a variety of high-quality surface materials like Staron. Our expertise in both fabrication and installation guarantees your project will be completed to the highest standards, regardless of the material you choose. If you’re interested in using Staron or exploring any other solid surface options for your next project, get in touch with DFMK today. We’d be happy to discuss how we can help you create surfaces that excel in both design and function.
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